Tubular Reactor
A tubular reactor is a cylindrical reaction vessel, typically a long pipe or series of pipes, through which fluids (liquids or gases) flow continuously and react as they travel from the inlet to the outlet.
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Reactor System
Product Description
A tubular reactor is a cylindrical reaction vessel, typically a long pipe or series of pipes, through which fluids (liquids or gases) flow continuously and react as they travel from the inlet to the outlet.
Application description
● Chemical production: Ethylene, Viny Chloride, and Styrene manufacture via thermal cracking.
● Petrochemical refining: Hydrocracking, Catalytic Reforming, and Hydrodesulfurization.
● Polymerization: Producing Polypropylene, Polyethylene, and other Plastics.
● Pharmaceuticals & Fine Chemicals: Fast, exothermic reactions requiring precise temperature control.
● Pilot Plants & Lab Testing: Studying reaction kinetics under controlled conditions.
● Waste treatment: Supercritical water oxidation or thermal decomposition.
Advantage
● High conversion per unit mass of catalyst, make a complete and constant reaction, suitable for Solid Catalyzed and Gas Phase reaction.
● Good mixing under low operating cost, catalyst can be continuously regenerated with the use of an auxiliary loop.
● Good uniformity of temperature, all reactants in various phase can flow inside reactor kettle evenly.
Specifications and Technical Parameters
Working pressure(MPa) | Negative pressure -0.1~40 |
Working temperature(℃) | -196~500 |
Heating type | Electric heating, water recycling, thermal oil, steam, far infrared heating, high frequency heating. |
| Tubular reactor can have a single wall and be heated with an external furnace or they can be jacketed for heating or cooling with a circulating heat transfer fluid. | |
Charging type | As per process flow chat. |
Main material | Contacting material inside kettle mainly use SUS304, SUS316LL, SUS321, SUS310, also can be produced by Titanium, Nickel Alloy, Hastelloy, Inconel etc, or lined with PTFE, PPL, PFA and Nickel according to different requirements of reaction media. |
Controller Device | Equipped with automatic or programmed PID or PLC to achieve: |
| Temperature display and control, accuracy ± 1 ℃ (or ±0.1 ℃); | |
| Mixing Speed display and control; | |
| Pressure display and control; | |
| Level display and control; | |
| Flow display and control; | |
| Valve open/close control; | |
| DCS system optional for keeping record of data. | |
Other Accessories | The structure of Tubular Reactor can be made completely as per customer’s request. |
| Can assemble various instruments as per request. |
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Contact email
engineer@chem-equip.cn
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No.19 Penglai Road, Tianhe Street, High Tech Development Zone, Weihai, Shandong, China
Manufacture Add
1st Floor, Building No.20, Fenghuangshan Road 1075, Huancui Zone, Weihai, Shandong, China
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Reactor Volume
1-50L Lab
50-500L Pilot
500L+ Industrial
Reactor Temperature
-0℃-Room Coolant Circulation
Room-300℃ Thermal Oil
300℃+ Electric Heater
Reactor Pressure
-0.1-1.6MPa Low Pressure
1.6-10MPa Mid Pressure
10MPa+ High Pressure
Reactor Material
SS304, SS316L, SS321
Titanium, Hastelloy,
Nickel, Zirconium,
Or as per request
Welding Process
All welding process and operation are monitored by our CWI engineer
(America Certified Welding Inspector register no.21014761)
Documentation
PT/RT/UT/MT/VT/DNT
Full set welding documents
Material Certificate
Pressure Test Report
Industry Solutions
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Clean energy technology
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Pollution waste processing
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Various reactors and chemical production lines
We dedicate in a Turn-Key solution for customers who wants to build up new factory or expand new production lines, in an efficient and safety way.
Project Case
Packaging and shipping
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