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ProductsMarketing and ServiceConsultation Hotline：
engineer@chem-equip.cn
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Marketing and ServiceConsultation Hotline：
engineer@chem-equip.cn
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Marketing and ServiceConsultation Hotline：
engineer@chem-equip.cn
Pilot Reactor
A Pilot Reactor is a scaled-down, industrial-style vessel used to simulate chemical processes, acting as a crucial bridge between laboratory experiments and full-scale production.
Keywords:
Category:
R & D Reactor
Product Description
A Pilot Reactor is a scaled-down, industrial-style vessel used to simulate chemical processes, acting as a crucial bridge between laboratory experiments and full-scale production. They are used to validate technology, optimize operational efficiency, and generate data to reduce risks before major investment.
Applications
● Validation & Optimization: Tests new chemical products or processes in a controlled environment, refining formulations and reactions.
● Safety & Risk Mitigation: Validates engineering processes to minimize financial risk and technical hazards before commercial deployment.
● Data Collection: Provides essential data on reaction kinetics, mass transfer, and performance parameters.
● Demonstration: Acts as a "first-of-a-kind" demonstration to prove viability.
Specifications and Technical Parameters
Work Volume (L) | 50 | 100 | 200 | 300 | 500 |
Structure Type | Open Style | ||||
Connect Kettle Lid and Kettle Body by Bolts and Nuts on Flange | |||||
Design Pressure (MPa) | Negative pressure | ||||
-0.1~20.0 | |||||
Design Temperature (℃) | 196℃~500℃ | ||||
Mixing Speed (r/min) | 0-1000 | ||||
Motor | Ordinary AC motor, or Explosion-Proof motor as per customer request. | ||||
Motor Power (KW) | 1.1 | 1.5 | 2.2 | 3 | 4 |
Heating Power (KW) | 9 | 15 | 18 | 18 | 36 |
Heating Style | Direct Electric Heating Furnace, Electromagnetic Heating, Electric Heater with Thermal Oil Bath, Jacket Circulation with Thermal oil/steam/melt salt | ||||
Discharging Style | Discharging from bottom, sampling from kettle lid | ||||
Mixer Shaft | Self-lubricating wear-resistant sleeve made of stainless steel, suitable for mixing various medium under high speed. | ||||
Mixing Style | Impeller, Paddle, Anchor, Turbine, Self-suction, Frame, Screw, Belt, or as per customer's request. | ||||
Seal Type | Magnetic Seal, Mechanical Seal, Packing Seal | ||||
Reactor Material | Contacting material mainly use Cladding Plate of Stainless Steel SUS304+Mild Steel Q345R, SUS316L+Q345R, SUS321+Q345R, or pure stainless steel; | ||||
Titanium, Nickel Alloy, Hastelloy, Inconel or Monel, or coating with Teflon PTFE or PPL as per customer request. | |||||
Kettle Lid Open Port | Gas port, Liquid port, Thermowell port, Solid feeding port, Pressure gauge, Burst disc (safety valve) port, Cooling water inlet/outlet port (or Visual Glass Port and other port according to working pressure). | ||||
Controller | Equipped with auto PID or PLC controller, with DCS System; | ||||
Display & control Mixing Speed and Heating Temperature, self-adjustment function, temperature control accuracy ±1℃; | |||||
Control other instruments, like flow meter, level meter, valves according to reaction process. | |||||
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Contact email
engineer@chem-equip.cn
Register Add
No.19 Penglai Road, Tianhe Street, High Tech Development Zone, Weihai, Shandong, China
Manufacture Add
1st Floor, Building No.20, Fenghuangshan Road 1075, Huancui Zone, Weihai, Shandong, China
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Reactor Volume
1-50L Lab
50-500L Pilot
500L+ Industrial
Reactor Temperature
-0℃-Room Coolant Circulation
Room-300℃ Thermal Oil
300℃+ Electric Heater
Reactor Pressure
-0.1-1.6MPa Low Pressure
1.6-10MPa Mid Pressure
10MPa+ High Pressure
Reactor Material
SS304, SS316L, SS321
Titanium, Hastelloy,
Nickel, Zirconium,
Or as per request
Welding Process
All welding process and operation are monitored by our CWI engineer
(America Certified Welding Inspector register no.21014761)
Documentation
PT/RT/UT/MT/VT/DNT
Full set welding documents
Material Certificate
Pressure Test Report
Industry Solutions
we dedicate in a Turn-Key solution for customers who wants to build up new factory or expand new production lines, in an efficient and safety way
Clean energy technology
We dedicate in a Turn-Key solution for customers who wants to build up new factory or expand new production lines, in an efficient and safety way.
Pollution waste processing
We dedicate in a Turn-Key solution for customers who wants to build up new factory or expand new production lines, in an efficient and safety way.
Various reactors and chemical production lines
We dedicate in a Turn-Key solution for customers who wants to build up new factory or expand new production lines, in an efficient and safety way.
Project Case
Packaging and shipping
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Register Add: No.19 Penglai Road, Tianhe Street, High Tech Development Zone, Weihai, Shandong, China
Manufacture Add: 1st Floor, Building No.20, Fenghuangshan Road 1075, Huancui Zone, Weihai, Shandong, China