Fixed Bed Reactor
A fixed bed reactor is a vessel filled with solid catalyst particles (or reactive solids) that remain stationary while fluid (gas or liquid) flows through the bed, usually downward or upward.
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Reactor System
Product Description
A fixed bed reactor is a vessel filled with solid catalyst particles (or reactive solids) that remain stationary while fluid (gas or liquid) flows through the bed, usually downward or upward. It’s one of the most common types of catalytic reactors.
Application Description
● Petroleum Refining: Catalytic Reforming (producing high-octane gasoline), Hydrocracking, Hydrotreating (removing sulfur, nitrogen).
● Bulk Chemical Production: Ammonia Synthesis (Haber process), Methanol Production, Sulfuric Acid (Contact Process), Steam Reforming for Hydrogen.
● Petrochemicals: Ethylene Oxide, Acrylonitrile, Maleic Anhydride.
Advantage
● Simple construction, high conversion per pass, good catalyst utilization, easy to scale up.
Specifications and Technical Parameters
Working pressure(MPa) | Negative pressure -0.1~40 |
Working temperature(℃) | -196~500 |
Heating type | Electric heating, water recycling, thermal oil, steam, far infrared heating, high frequency heating. |
| Tubular reactor can have a single wall and be heated with an external furnace or they can be jacketed for heating or cooling with a circulating heat transfer fluid. | |
Charging type | As per process flow chat. |
Main material | Contacting material inside kettle mainly use SUS304, SUS316LL, SUS321, SUS310, also can be produced by Titanium, Nickel Alloy, Hastelloy, Inconel etc, or lined with PTFE, PPL, PFA and Nickel according to different requirements of reaction media. |
Controller Device | Equipped with automatic or programmed PID or PLC to achieve: |
| Temperature display and control, accuracy ± 1 ℃ (or ±0.1 ℃); | |
| Mixing Speed display and control; | |
| Pressure display and control; | |
| Level display and control; | |
| Flow display and control; | |
| Valve open/close control; | |
| DCS system optional for keeping record of data. | |
Other Accessories | The structure of Tubular Reactor can be made completely as per customer’s request. |
| Can assemble various instruments as per request. |
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Contact email
engineer@chem-equip.cn
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No.19 Penglai Road, Tianhe Street, High Tech Development Zone, Weihai, Shandong, China
Manufacture Add
1st Floor, Building No.20, Fenghuangshan Road 1075, Huancui Zone, Weihai, Shandong, China
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Reactor Volume
1-50L Lab
50-500L Pilot
500L+ Industrial
Reactor Temperature
-0℃-Room Coolant Circulation
Room-300℃ Thermal Oil
300℃+ Electric Heater
Reactor Pressure
-0.1-1.6MPa Low Pressure
1.6-10MPa Mid Pressure
10MPa+ High Pressure
Reactor Material
SS304, SS316L, SS321
Titanium, Hastelloy,
Nickel, Zirconium,
Or as per request
Welding Process
All welding process and operation are monitored by our CWI engineer
(America Certified Welding Inspector register no.21014761)
Documentation
PT/RT/UT/MT/VT/DNT
Full set welding documents
Material Certificate
Pressure Test Report
Industry Solutions
we dedicate in a Turn-Key solution for customers who wants to build up new factory or expand new production lines, in an efficient and safety way
Clean energy technology
We dedicate in a Turn-Key solution for customers who wants to build up new factory or expand new production lines, in an efficient and safety way.
Pollution waste processing
We dedicate in a Turn-Key solution for customers who wants to build up new factory or expand new production lines, in an efficient and safety way.
Various reactors and chemical production lines
We dedicate in a Turn-Key solution for customers who wants to build up new factory or expand new production lines, in an efficient and safety way.
Project Case
Packaging and shipping
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