Fluidized Bed Reactor
At low flow rates, the bed is fixed; When the fluid velocity reaches the minimum fluidisation velocity, particles lift and move apart.
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Reactor System
Product Description
A fluidized bed reactor is a reaction vessel where a bed of solid particles (typically catalyst or reactant solids) is suspended and behaves like a fluid by passing a gas or liquid upward through it at sufficient velocity.
At low flow rates, the bed is fixed; When the fluid velocity reaches the minimum fluidisation velocity, particles lift and move apart; The bed expands, bubbles form, and solids circulate vigorously, creating a well-mixed, fluid-like state.
Application description
● Chemical production for: Acrylonitrile, Maleic Anhydride, Phthalic Anhydride, Methanol-to-Olefins.
● Polymerisation: Production of Polyethylene and Polypropylene.
Advantage
● Excellent heat transfer, near-isothermal conditions, ideal for highly exothermic or endothermic reactions.
● Continuous solids handling, catalysts can be added or removed while operating, continuous catalyst regeneration, can handle large throughputs.
● High gas-solid contact, but some gas bypasses as bubbles (not perfect plug flow).
Specifications and Technical Parameters
Working pressure(MPa) | Negative pressure -0.1~40 |
Working temperature(℃) | -196~500 |
Heating type | Electric heating, water recycling, thermal oil, steam, far infrared heating, high frequency heating. |
| Tubular reactor can have a single wall and be heated with an external furnace or they can be jacketed for heating or cooling with a circulating heat transfer fluid. | |
Charging type | As per process flow chat. |
Main material | Contacting material inside kettle mainly use SUS304, SUS316LL, SUS321, SUS310, also can be produced by Titanium, Nickel Alloy, Hastelloy, Inconel etc, or lined with PTFE, PPL, PFA and Nickel according to different requirements of reaction media. |
Controller Device | Equipped with automatic or programmed PID or PLC to achieve: |
| Temperature display and control, accuracy ± 1 ℃ (or ±0.1 ℃); | |
| Mixing Speed display and control; | |
| Pressure display and control; | |
| Level display and control; | |
| Flow display and control; | |
| Valve open/close control; | |
| DCS system optional for keeping record of data. | |
Other Accessories | The structure of Tubular Reactor can be made completely as per customer’s request. |
| Can assemble various instruments as per request. |
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Contact email
engineer@chem-equip.cn
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No.19 Penglai Road, Tianhe Street, High Tech Development Zone, Weihai, Shandong, China
Manufacture Add
1st Floor, Building No.20, Fenghuangshan Road 1075, Huancui Zone, Weihai, Shandong, China
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Reactor Volume
1-50L Lab
50-500L Pilot
500L+ Industrial
Reactor Temperature
-0℃-Room Coolant Circulation
Room-300℃ Thermal Oil
300℃+ Electric Heater
Reactor Pressure
-0.1-1.6MPa Low Pressure
1.6-10MPa Mid Pressure
10MPa+ High Pressure
Reactor Material
SS304, SS316L, SS321
Titanium, Hastelloy,
Nickel, Zirconium,
Or as per request
Welding Process
All welding process and operation are monitored by our CWI engineer
(America Certified Welding Inspector register no.21014761)
Documentation
PT/RT/UT/MT/VT/DNT
Full set welding documents
Material Certificate
Pressure Test Report
Industry Solutions
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Clean energy technology
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Pollution waste processing
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Various reactors and chemical production lines
We dedicate in a Turn-Key solution for customers who wants to build up new factory or expand new production lines, in an efficient and safety way.
Project Case
Packaging and shipping
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